Creating superior manpower solution to curb manpower issues in Steel Industry

Steel has since long been a crucial component in India’s socio-economic development and Infrastructural transformation. As India embarks on its mission to becoming a self-sustained developed economy, its domestic Steel consumption is going to reflect the standard of its Infrastructural supremacy on a global platform. With Steel having an indispensable strategic importance in shaping modern India, nearly a half of its production is being consumed for Industrial and Infrastructural development with remaining being utilized in the automotive and aviation sector, household utensils and durable, medical equipment’s and other essential amenities.

With current Steel production nearing 100 MT, India’s domestic steel consumption is likely to face a supply crunch by 2025 as the projected figures are well above 300 MT by then and approximately 700MT by the beginning of 2030. With that much of steel coming in Indian steel Industry apart from Infrastructure and Fund constrains, is poised to face an imperatively heavy workforce shortage. As Steel Industry works upon improving its Infrastructure and Fund platform, an additional supply of around 3 lakh employees comprising of 15% technical experts has to be put in place by 2020. As current Indian Steel producers face various challenges in meeting the desired output figures, one daunting challenge lurks in form of Manpower supply which is currently emerging as the biggest obstacle in meeting expected steel production goals for the running decade.

Currently the Indian Steel Industry accounts to over two lakh workers and with another 3 lakh coming in, the manpower short-listing and on-boarding process within specified time and required quantity is going to become an extremely critical affair for its recruitment team. One major key to such an issue lies in hiring the services of Manpower Outsourcing Firm(s). Such Firms with their widespread wings reach out to millions of both experienced and fresh candidates, across the length and breadth of the country.

The huge database of manpower provides such Firms an edge over company’s in-house sourcing as these databases save considerable time in massive head-hunting and with lakhs of databases in store selecting the exact candidate who meets the specific qualifying criteria becomes easy. This not only saves cost but also minimizes the turn around time of on-boarding the new joiners. These Manpower Outsourcing Firms most often also stock and provide employee back-up to minimize the production losses at times of attrition during anytime of the year.

With Steel set to gain tremendous importance and faster production momentum, its manpower issues are going to multiply and with it the consequent unforeseen losses pose a dangerous sudden impact on the economic stability of this Industry. Manpower Outsourcing firms have been long since acquainted to such irregularities of manpower and posses a better understanding and adaptability in tackling these situations. Hence, it goes without stating that with such huge demand of steel pitching in, the need and role of such firms in tackling this impending manpower issue is going to be the game changer, proficiently equipping the Steel sector to take-up the upcoming challenges.

SGK India, a pioneer in the field of Outsourcing has clearly understood this issue and has correspondingly equipped itself with the ongoing developments in this sector. Be it the consistency in supply of specifically skilled manpower or the quantity of workforce required by this Industry anywhere and at any point of time, SGK India has adapted itself to meet the challenging demands of this Industry with absolute finesse.

Hammelmann High Pressure Jet Pumps

Hammelmann high pressure pumps are built to operate at the continuous maximum duty stated in the performance parameters, just compare the crankshaft speed, average plunger speed, plunger diameter and power rating.

  • Power ratings up to 1100kw
  • Vertical 7 cylinder design
  • Wide variety of complementary ancillaries.
  • Pressure upto- 3000 bar
  • Flow rate upto-2987 lpm
  • High Pressure Jet Pump

Quality and Reliability

  • Stainless steel pump head free of alternating stress
  • Cross head piston bellow seal Choice of ‘application specific’ seal assemblies
  • Solid ceramic or tungsten carbide plungers
  • Choice of bronze or stainless steel suction chamber
  • Crank section calculation by ‘Finite element method’ ensures long working life under continuous load
  • Twin helical integral reduction gear with crankshaft supported by 4 bearings
  • Pressurised oil lubrication system with oil cooler/filter

SHIP REPAIR INDUSTRY

  • Removal of marine growths from the hull, rudder and propellers
  • Spot blasting
  • Hull underside cleaning
  • Surface preparation for re-coating the hull above and below the water line
  • Rust removal and surface preparation in ballast tanks in dock or at sea
  • Cleaning and surface preparation works on superstructure, deck machinery, winches, gangways and anchor chains
  • Removing burnt primer from weld seams
  • Washing primed new build sections
  • Cold cutting
  • General clean up operations on dock floors and walls
  • General maintenance on dockyard machinery, pipe lines, plant and equipment

Hull Underside cleaning Solutions

  • Removal of marine growths from the hull, rudder and propellers
  • Spot blasting
  • Hull underside cleaning
  • Surface preparation for re-coating the hull above and below the water line
  • Rust removal and surface preparation in ballast tanks in dock or at sea
  • Cleaning and surface preparation works on superstructure, deck machinery, winches, gangways and anchor chains
  • Removing burnt primer from weld seams
  • Washing primed new build sections
  • Cold cutting
  • General clean up operations on dock floors and walls
  • General maintenance on dockyard machinery, pipe lines, plant and equipment

Hammelmann High Pressure Pump

Hammelmann high pressure pumps are built to operate at the continuous maximum duty stated in the performance parameters, just compare the crankshaft speed, average plunger speed, plunger diameter and power rating.

  • Power ratings up to 1100kw
  • Vertical 7 cylinder design
  • Wide variety of complementary ancillaries.
  • Pressure upto- 3000 bar
  • Flow rate upto-2987 lpm
  • High Pressure Pump

Quality and Reliability

  • Stainless steel pump head free of alternating stress
  • Cross head piston bellow seal Choice of ‘application specific’ seal assemblies
  • Solid ceramic or tungsten carbide plungers
  • Choice of bronze or stainless steel suction chamber
  • Crank section calculation by ‘Finite element method’ ensures long working life under continuous load
  • Twin helical integral reduction gear with crankshaft supported by 4 bearings
  • Pressurized oil lubrication system with oil cooler/filter

SHIP REPAIR INDUSTRY

  • Removal of marine growths from the hull, rudder and propellers
  • Spot blasting
  • Hull underside cleaning
  • Surface preparation for re-coating the hull above and below the water line
  • Rust removal and surface preparation in ballast tanks in dock or at sea
  • Cleaning and surface preparation works on superstructure, deck machinery, winches, gangways and anchor chains
  • Removing burnt primer from weld seams
  • Washing primed new build sections
  • Cold cutting
  • General clean up operations on dock floors and walls
  • General maintenance on dockyard machinery, pipe lines, plant and equipment

Airport runway cleaning Services

Sound proofed high pressure water vehicle specifically for the purpose of flight safty, which is employed to remove:

The various types of deployment vechiles can be equipped with a cotinuous adjustable hydraulic low-speed drive, marking it possible to proceed steadily even at extremely low speeds- eg, during runway marking work

The continual increase in air traffic necessarily leads to increased tyre rub-off on runways. The danger of skiding resulting from slippery runways is familiar to airport safety experts, for familiar to airport safety experts, for which reason frictiontests are conduced regularly.

Tank & Vessel Cleaning Solutions

AQUAREX-CLEANING DEVICES

For various differing tank and vessel designs Hammelmann can custom build special cleaning devices. Shown here are typical examples

Tank & Vessel Cleaning Solutions

 

 

 

TANK CLEANING HEAD

High Pressure Cleaning of Vessels and Storage Tanks.

  • Hammelmann tank cleaning head remove deposits including hardened materials from tank internal walls at pressures  up to 1500 bar.
  • The units operate using the power of high pressure water so no other energy sources or extra cleaning materials are necessary.
  • The nozzle arms rotate due to the reaction force of the water jets emitting from the nozzles mounted at each end.

Aquamat Automatic tank cleaners

  • Hammelmann automatic tank cleaners remove deposites including hardened materials from tank internal walls at pressures of up to 1500 bar.
  • The units operate using the power of high pressure water so no other energy sources or extra cleaning materials are necessary.
  • The wide range of Hammelmann nozzle arms with various lengths and shapes enable the Aquamat cleaners to be used for many applications. Units can be fitted with one or two arms.

CHEMICAL / PETROCHEMICAL

  • Internal cleaning of autoclaves, reactors, pressure vessels, agitator tanks, oil storage tanks, distillation towers
  • Cleaning filtration units, condensate drums , boilers, evaporators, bubble trays, air filters, mixers, dryers, barrels
  • Cleaning heat exchangers and process cooler
  • Decontamination and disinfection
  • Cleaning pipe lines, drains
  • Cleaning spraying columns, prill towers etc.
  • Pressure testing vessels, pipe lines and valves
  • Cleaning production and transport equipment, machining centres, workshops, parking area
  • Water abrasive cutting in hazardous zones
  • Application examples in process technology
  • Reactor and boiler feed pumps for a variety of mediums

Pipeline internal cleaning Solutions

PIPEMASTER INTERNAL CLEANING

The Pipe master is a semiautomatic unit for cleaning head exchanger bundles tube internals. Rotating lances achieves optimum cleaning the pipe master can be tailored to fir individual bundle requirements. All rotating advancing and retracting motions are adjustable. The design available for pipe master are of Vertical and Horizontal design.

ALUMINIUM INDUSTRY

  • Heat exchanger cleaning
  • Vessel cleaning with semiautomatic equipment to 1500 bar
  • Removing waste product build up from pipelines
  • Removal of extremely hard scaling from various production tanks and vessels
  • Surface preparation on industrial structures
  • Filter cleaning
  • Cold cutting of pipes and vessels
  • Applications in production technology
  • Continuous process integrated cleaning of rollers

 

Paint Shop Cleaning Services

AUTOMOBILE INDUSTRY

  • Over spray removal from paint booth grids
  • Over spray removal from skids
  • Cleaning conveyor chains
  • Casting core removal from engine blocks, cylinder heads, gearbox housings and suction manifold
  • Cleaning transport and production machinery. Machine centres, workshops and parking areas
  • Cleaning brake lines, electrolysis baths, hydraulic lines
  • Cutting bodywork, seals, linings
  • Reprocessing engine blocks, bodywork panel
  • Reclaiming QC failed headlight reflectors
  • Welded seam clean up
  • De-scaling and de-burring
  • De-burring bores (root burrs)
  • Flat de-burring and engine block washing

FRV-3000

Cleaning equipment used for on deck cleaning, paint booth cleaning and or various other surface preparation using high pressure spray bars.

A vacuum system is attached to this equipment in order to collect the waste water and debris from the surface.

The maximum operating pressure is up to 3000 bar.

 

HAND AQUABLAST

It is a cleaning device used for surface preparation using a vacuum system operated manually.

Cleaning, striping vertical surfaces.

Ship repair- removal of marine growths, stripping hull coatings

Construction Industry: removal of paints and for other concrete surfaces.

 

Hammelmann Spider Jet

Spider jet is a semi-automatic device used in shipping industries for surface preparation using ultra high pressure up to 3000 bar.

  • This unit can be used for stripping vertical inclined and horizontal surfaces.
  • The Spider jet attaches to the work surface by vacuum force at is driven by a pneumatic motors.
  • The vacuum also retrieves all waste water and removed solids.

Hammelmann Hot Water Jet Pump

Hammelmann high pressure pumps are built to operate at the continuous maximum duty stated in the performance parameters, just compare the crankshaft speed, average plunger speed, plunger diameter and power rating.

  • Power ratings up to 1100kw
  • Vertical 7 cylinder design
  • Wide variety of complementary ancillaries.
  • Pressure upto- 3000 bar
  • Flow rate upto-2987 lpm
  • Hot Water Jet Pump

Quality and Reliability

  • Stainless steel pump head free of alternating stress
  • Cross head piston bellow seal Choice of ‘application specific’ seal assemblies
  • Solid ceramic or tungsten carbide plungers
  • Choice of bronze or stainless steel suction chamber
  • Crank section calculation by ‘Finite element method’ ensures long working life under continuous load
  • Twin helical integral reduction gear with crankshaft supported by 4 bearings
  • Pressurized oil lubrication system with oil cooler/filter

SHIP REPAIR INDUSTRY

  • Removal of marine growths from the hull, rudder and propellers
  • Spot blasting
  • Hull underside cleaning
  • Surface preparation for re-coating the hull above and below the water line
  • Rust removal and surface preparation in ballast tanks in dock or at sea
  • Cleaning and surface preparation works on superstructure, deck machinery, winches, gangways and anchor chains
  • Removing burnt primer from weld seams
  • Washing primed new build sections
  • Cold cutting
  • General clean up operations on dock floors and walls
  • General maintenance on dockyard machinery, pipe lines, plant and equipment